Orchard-Rite® wind machines are independently tested and verified for frost protection, durability, and efficiency.
Test results concluded that the Orchard Rite 2430 frost fan had the best dB noise level, best airflow, best thrust, and the best wind momentum when compared to four-blade and five-blade frost fans!
Our Data is Independently Tested & Verified By:
Orchard-Rite® wind machines are independently tested and verified for frost protection, durability, and efficiency.
Test results concluded that the Orchard Rite 2600 frost fan had the best airflow, best thrust, and the best wind momentum when compared to four-blade and five-blade frost fans!
Our Data is Independently Tested & Verified By:
The Science of Orchard Rite Wind Machines for Frost Protection
When you choose Orchard Rite equipment, you get more than high-performance wind machines; you also gain over 55 years of proven experience in frost protection. Whether it’s learning about how different weather conditions affect your crops or discovering what crops can be protected by Orchard Rite wind machines, we want to be your one-stop for all of your product and knowledge needs.
Orchard Rite Wind Machines Protect Every Crop from Frost
Spring frost or winter freezes are a threat to crops around the world. Orchard Rite wind machines and frost fans can protect any crop, in any location, regardless of the conditions.
- Stone fruit, like apricots, peaches, and cherries, thrives under the constant protection of wind machines.
- Vulnerable tea leaves and fickle grapes reach full maturity when you use Orchard Rite wind machines to work with Mother Nature.
- Even exotic, tropical fruit like avocados and kiwis are susceptible to frost damage.
Our wind machines and frost fans are there to protect any crop, from nuts to berries, citrus to nursery stock. On cold nights, never worry about your harvest again because our frost protection wind machines are there for you 24/7.
How Orchard Rite Wind Machines Work
Orchard Rite wind machines and frost fans work with nature by pulling warmer air down into orchards, vineyards, and fields to raise temperatures and protect crops from frost damage.
Two types of freezing weather can affect crops: advective and radiational.
- Advective freezing typically occurs in colder, winter months. Advective type of freezing occurs when cold air is pushed into a region by winds, replacing the warm air that was present.
- Radiant frost most frequently occurs in the spring and fall when crops are the most vulnerable. Radiational freezing happens when the sun heats the air and ground around the crops during the day, but cooler temperatures move in at night. When the air cools at night, the heat from the ground radiates and rises, causing a rapid drop in temperatures near the surface. This drop in temperature causes frost to accumulate on plant surfaces, pulling moisture from the plants, leading to dehydration, which can cause crop damage.
Warm air that rises above the ground during the night doesn’t just escape into the atmosphere; it is often trapped in a layer above the crops, forming what’s known as an inversion layer.
Orchard Rite wind machines rotate 360º to pull the warmer air from the inversion layer into the crop zone and mix it with the cooler air below. Wind machines are most effective when the inversion layer is 15 to 75 feet above the crop zone.
Wind machines are a proven, effective, and cost-efficient means of protecting crops of all kinds against the damaging effects of radiant spring frost and advective winter freezes.
Work with Mother Nature–use a wind machine to protect your operation, and call on the experienced professionals at Orchard Rite as your resource for wind machine sales, service, rentals, and knowledge to safeguard and optimize your operations.
Frequently Asked Questions
You gain an advantage in numbers
- Wind machines and frost fans are an effective tool for protecting a wide variety of crops from the damaging effects of frost in locations around the world. Other systems, such as overhead sprinklers, heaters, or air drains provide some degree of protection but cannot be effectively and efficiently deployed in the vast numbers wind machines can.
They protect crops by raising temperatures
- During radiation cooling nights, wind machines and frost fans pull down warmer air and ventilate the growing area to prevent the pooling of cold air. Most importantly, they provide air movement across the plant surfaces, which prevents them from supercooling. On still, clear nights, fans prevent buds from supercooling up to 4° F (2.2° C) colder than ambient temperature. Even on weak inversion nights, Orchard Rite machines substantially reduce the chance of supercooling.
They help form natural frost protection without affecting crop growth
- Wind machines and frost fans duplicate nature’s natural protection – the wind. Crop damage occurs when the wind stops not only because the temperature drops dramatically, but also because buds will become 4° (2.2° C) colder than the air temperature. By generating air flow, wind machines prevent this from happening.
Wind machines are easy to manage
- Wind machines and frost fans are available when needed and can be programmed to start and stop as conditions change. They do not affect your growing conditions and can be moved to new blocks when replanting takes place. Growers can place units permanently throughout their operations or rely on Orchard Rite portable or rental units to treat trouble spots or leased land.
No. Frost protection wind machines have the opposite effect by keeping plant surfaces warmer under still, calm conditions. On cold, calm nights, the plant surfaces radiate their heat and actually become colder than the surrounding air temperature. Wind machines and frost fans warm those surfaces by moving air across them every five minutes.
We recommend starting your frost protection equipment 4° F (2.2° C) above the critical temperature for the crop being protected.
Critical temperature is the temperature expected to inflict at least 10% mortality in the buds, fruits, canes, or woods, depending on the crop. In tree fruit crops such as apples, pears, peaches or apricots, specific tables have been created after testing that identify the expected 10% kill temperatures. Where bud charts do not apply, in some areas, the industry provides freezer testing of wood to determine critical temperature.
Supplemental heat is used on nights when the forecasted low is more than 4° F (2.2° C) below the critical temperature. The use of supplemental heat can be expected on nights when the sky clears early, the wind dies early and there is a dew point that is 5°+ (2.75°+ C) below the critical temperature. The wind machine / frost fan will circulate the heat through the block and between machines to prevent the heat from dissipating into the air above the crop.
Supplemental heat is most needed on the side of the block where cold air is infiltrating the protection zone, these areas include behind ditch banks, road beds, and in low areas. Heat in this area will be carried into the block by the drift and will help the wind machine / frost fan keep the temperature above critical on the edge. Without the supplemental heat, the temperature on the drift edge will decrease during the night and damage will occur as the machine struggles to keep the temperature above critical. Supplemental heat can be placed in lines between the wind machines / frost fans so the heat can be circulated back and forth to help improve conditions in the entire block.
Many forms of supplemental heat are used, but the most common are under-tree sprinklers, diesel or propane heaters and wood- or coal-fired heaters.
- Under-tree sprinklers - Growers utilize under-tree sprinklers to run large blocks (5+ acres) of water at 40 plus or minus gallons/minute/acre. The heat and humidity generated give an additional 2° (1.1° C) of temperature lift (2 hectares and 375 liters/minute/hectare)
- Heaters - Metal pots heated by diesel, propane, wood, coal, hay, etc. can help the wind machines with an additional 2-4° (1.1-2.2° C) of lift depending on the strength of the system.
- Yes, if the temperature rises 4° F (2.2° C) above critical due to the arrival of clouds or the wind increases to a steady 10+ MPH (16+ KPH). At that point, the wind is providing the same protection that the wind machine provides.
- If the conditions are clear and there is variable wind, you should continue to run the wind machines even if you are seeing temperatures well below the critical temperature. Because the machines are preventing supercooling, you are still benefiting the crop with the wind machine running.
Orchard-Rite Innovations
ORCell™ Remote Monitoring
Orchard Rite wind machines and frost fans can be equipped with ORCell cellular monitoring technology. This allows you to monitor your frost protection machines remotely and react quickly without having to be physically in the field. Save time AND reduce labor costs with ORCell!
AutoStart
Designed in-house, Auto-Start™ technology provides automated protection against frost. Created with settable start and stop temperatures, you control the temperature at which the machine turns on and shuts down. Our Auto-Start™ accessory is accurate to +/- 0.5°F (0.3°C), providing you the peace-of-mind that your crops will continue to thrive. This accessory is an option for all new Orchard-Rite® wind machines / frost fans and can be retrofitted to most other makes and models.
Contour head
Improves wind machine and frost fan protection coverage on slopes, knolls, ridges, or plateaus. The Contour Head can be custom-designed to fit the needs of any terrain, enabling a single wind machine to cover an area that would typically require two standard machines for sufficient frost protection.
Solid Fiberglass blades
Designed with the latest technology and precision-built for frost control. Orchard Rite blades are strongly reinforced at stress points for added safety and reliability. No wind exclusion in the warranty.
Oscillating head
Our oscillating head allows for a custom sweep area up to 180 degrees to protect from frost. Ideal for narrow fields & canyons our heads prevent wasted coverage of unimportant areas.
Noise Reduction
The model 2430, 3-blade wind machine was designed specifically to provide the highest degree of noise reduction found in the industry and ensure maximum frost protection. We designed a machine that only produces 49dB at 300m and has more airflow than any other multi-blade* wind machine on the market. In addition, using our 3-blade wind machine, instead of water to protect crops, saves precious water resources where drought is common and water protection is not cost-effective.
*Multi-blade refers to wind machines with three or more blades.